Researchers develop method to control graphene nanochannel orientation and dimensions for improved membranes and filters

A team of Brown University researchers has found a way to orient the gaps that form between sheets of graphene that are stacked on top of each other. The tiny gaps, called nanochannels, are positioned by the team in a way that makes them more useful for filtering water and other liquids of nanoscale contaminants.

Structure and fabrication steps leading to vertically aligned Zr-GO/epoxy membranes. Image from article

In the last decade, a whole field has sprung up to study these spaces that form between 2D nanomaterials, said Robert Hurt, a professor in Brown’s School of Engineering and coauthor of the research. You can grow things in there, you can store things in there, and there’s this emerging field of nanofluidics where you’re using those channels to filter out some molecules while letting others go through.

A common issue, however, interferes with using these nanochannels for filtration, and it has to do with the way those channels are oriented. Graphene stacks are thin in the vertical direction compared to their horizontal length and width. That means that the channels between the sheets are likewise oriented horizontally. That’s not ideal for filtration, because liquid has to travel a relatively long way to get from one end of a channel to the other. It would be better if the channels were perpendicular to the orientation of the sheets. In that case, liquid would only need to traverse the relatively thin vertical height of the stack rather than the much longer length and width.

But until now, according to Professor Hurt, no one had come up with a good way to make vertically oriented graphene nanochannels. That is until Muchun Liu, a former postdoctoral researcher in Hurt’s lab, figured out a novel way to do it. Liu’s method involves stacking graphene sheets on an elastic substrate, which is placed under tension to stretch it out. After the sheets are deposited, the tension on the substrate is released, which allows it to contract. When that happens, the graphene assemblage on top wrinkles into sharp peaks and valleys.

When you start wrinkling the graphene, you’re tilting the sheets and the channels out of plane, said Liu, who is now a researcher at Massachusetts Institute of Technology. If you wrinkle it a lot, the channels end up being aligned almost vertically.

Once the channels are nearly vertical, the assemblage is encased in epoxy, and the tops and bottoms are then trimmed away, which opens the channels all the way through the material. The researchers have dubbed the assemblages VAGMEs (vertically aligned graphene membranes).

What we end up with is a membrane with these short and very narrow channels through which only very small molecules can pass, Hurt said. So, for example, water can pass through, but organic contaminants or some metal ions would be too large to go through. So you could filter those out.

Proof-of-concept testing demonstrated that water vapor could pass easily through a VAGME, while hexane — a larger organic molecule — was filtered out. The researchers plan to continue developing the technology, with an eye toward potential industrial or household filtering applications.